Honeywell DC1010 DIGITAL CONTROLLERS

Honeywell DC1010 DIGITAL CONTROLLERS

Introduction

The Honeywell DC1010 DIGITAL CONTROLLER is a microprocessor-based 1/16 DIN controller designed to deliver high-precision regulation of temperature, humidity, pressure, flow, and other process variables in demanding industrial environments. As part of the Honeywell DC1000 series, the Honeywell DC1010 DIGITAL CONTROLLER combines exceptional functionality, reliable performance, and cost-effectiveness — making it an ideal solution for OEM equipment manufacturers, packaging machinery builders, and process automation professionals worldwide.

Available in multiple form factors — 48×48 mm (1/16 DIN), 48×96 mm (1/8 DIN), 72×72 mm (3/16 DIN), and 96×96 mm (1/4 DIN) — the DC1000 series offers flexible mounting options for virtually any panel layout requirement-2. For applications requiring a compact footprint, the Honeywell DC1010 DIGITAL CONTROLLER at 48×48 mm delivers full-featured process control in a space-constrained panel environment.

Why Choose the Honeywell DC1010 DIGITAL CONTROLLER?

The Honeywell DC1010 DIGITAL CONTROLLER distinguishes itself through its advanced PID control algorithms, universal input compatibility, and robust industrial-grade construction. Whether you are regulating temperature in a plastic injection molding machine, controlling humidity in a climatic chamber, or managing flow rates in a chemical processing line, this controller provides the precision and reliability your process demands.

Key differentiators include:

Universal power supply – Operates on any line voltage from 85VAC to 265VAC at 50/60Hz, plus 15–50VDC options-2-18

IP65 front-face protection – Withstands moisture, dust, and wash-down conditions in harsh industrial settings-2

Global certifications – CE certified as standard; cUL approved versions optionally available-2

Multi-alarm capability – Up to three configurable alarm outputs with 19 different alarm modes-6

Technical Specifications

General Specifications

Input Specifications

Control Outputs

PID Control Parameters

Communication & Programming

Available Model Variants (DC1010 Complete Models)

The Honeywell DC1010 DIGITAL CONTROLLER is available in multiple configuration variants to match specific application requirements. Below is a representative selection of complete part numbers:

DC1010CT-101-000-E – 1/16 DIN temperature controller with thermocouple input, relay output, 2 alarms, 85–265VAC power supply-45

DC1010CT-102-000-E – 1/16 DIN controller with TC input, relay output, 3A/240VAC, 2 alarms-

DC1010CT-102-100-E-0 – Digital controller, 1/16 DIN, thermocouple input, 14-bit, 4-digit 7-segment display, SPDT, 90–240VAC, relay output, 2 alarms, 4–20mA-30

DC1010CT-302000-E – Dual-display controller with 12 thermocouple types, 3 RTD types, 5 linear input types, relay/voltage/current outputs, auto/manual switching-

DC1010CT-311-100-E-0 – Digital controller, 48×48mm, 4–20mA output, SPDT relay, 3A, 90–240VAC, 1 alarm relay-29

DC1010CR-101-000-E – PID temperature controller, 48×48mm, RTD input, relay output, 2 alarms-

DC1010CR-102-100-E-0 – Digital controller, 48×48mm, 1/16 DIN, 90–240VAC, SPDT, 4–20mA, 2 alarm relays-30

DC1010CL-302-00B-E – PID temperature controller with multiple input formats (48×48, 48×96, 72×72, 96×96)-

DC1010CR-201-000-E – Variant with enhanced output configuration for specialized applications-

DC1010CT-301000-E – Temperature controller from the DC1000 series with advanced PID tuning-

Key Features & Functionality

Advanced Auto-Tuning Capability

The Honeywell DC1010 DIGITAL CONTROLLER incorporates an intelligent auto-tuning function that automatically calculates and stores optimal PID parameters for your specific control system. When AT is set to ‘YES’, the controller initiates auto-tuning, and upon completion, the PID parameters are automatically entered into non-volatile memory-1. The auto-tuning offset (ATVL) can be configured to prevent overshoot during the tuning process — for example, with SP = 200°C and ATVL = 5, auto-tuning occurs at 195°C-1.

Dual Display & Bargraph

The controller features two large 4-digit, 7-segment LED displays — a red display for Process Value (PV) and a green display for Set Point (SP) — along with up to 8 LED indicators showing output status, alarm conditions, auto-tuning status, program mode, and auto/manual state-2.

Setpoint Programming

The Honeywell DC1010 DIGITAL CONTROLLER supports up to 2 independent programs with a maximum of 8 segments each. These programs can be linked together to perform as a single 16-segment program, providing flexible control for complex thermal profiles such as ramp-and-soak cycles-2.

Extended Alarm Functions

Up to three configurable alarm outputs are available per instrument, with 19 different event modes that can be assigned to each alarm output. Alarm modes include flicker alarm, continued alarm, and on-delay timer alarm for SP and PV conditions-2-6.

Parameter Security

A 4-digit security code prevents unauthorized changes to configuration parameters. Parameters can also be hidden from user-level access to prevent misconfiguration of the unit-2.

Industrial Applications

The Honeywell DC1010 DIGITAL CONTROLLER is ideally suited for a broad range of industrial applications requiring precise temperature or process variable regulation:

As one industrial supplier notes, the DC1000 series is “ideal for regulating temperature in a variety of applications including dryers, semiconductor packaging/testing, plastic processing, packaging machinery, painting and coating, and climatic chambers”-. For applications requiring high accuracy and stringent thermal management, the Honeywell DC1010 DIGITAL CONTROLLER delivers ±0.5% full-scale accuracy with 0.1° or 1° selectable resolution-22.

Ordering Information & Configuration

When specifying a Honeywell DC1010 DIGITAL CONTROLLER, consider the following configuration options:

Panel Size Options

Input/Output Configuration

The Honeywell DC1010 DIGITAL CONTROLLER accepts:

12 thermocouple types (K, J, R, S, B, E, N, T, W, PL II, U, L)-

3 RTD types (Pt100, JPt100, JPt50)-

5 linear signal types (4–20mA, 0–20mA, 0–5V, 0–10V, 1–5V, 2–10V)-

Output Options Available

Electromechanical relay (SPDT, 3A/240VAC)

Voltage pulse (24VDC/20mA) for SSR drive

Linear analog output (4–20mA, 0–10V, etc.)

Motor position control output

Single/three-phase SCR control

Installation & Wiring

The Honeywell DC1010 DIGITAL CONTROLLER is designed for standard panel mounting using the supplied mounting bracket. Installation requires adequate access space at the back of the panel for wiring and servicing-.

Wiring Considerations

Thermocouple and RTD inputs require proper jumper configuration — no calibration is needed when switching between TC and RTD input types-39

For linear input types (4–20mA, 0–20mA, 0–10V, etc.), specific jumper settings and input code selections in Level 3 configuration are required-39

The controller features universal AC power input (85–265VAC, 50/60Hz) with reverse polarity protection on DC models

Comparison with Competitors

When compared to similar offerings from Omron, Watlow, and other PID controller manufacturers, the Honeywell DC1010 DIGITAL CONTROLLER stands out for its cost-effectiveness without compromising on core functionality-. While competitors may offer comparable basic PID control, the DC1010 series provides:

Superior value proposition – Designed specifically for OEM customers requiring reliable control at competitive pricing-

True universal power supply – 85–265VAC operation eliminates the need for multiple SKUs for different regional voltages

Flexible control algorithms – ON/OFF, PID, Heat/Cool dual PID, motor position control, and phase-angle SCR control all in one platform

Built-in setpoint programming – 16-segment ramp/soak capability as standard (not an expensive option)

Compliance & Certification

Why Source from Our Store?

When you purchase Honeywell DC1010 DIGITAL CONTROLLERS from our independent store, you benefit from:

Competitive pricing – Direct sourcing channels allow us to offer factory-original Honeywell controllers at market-leading prices

Genuine product guarantee – All DC1010 controllers are 100% authentic Honeywell parts with full manufacturer traceability

Fast worldwide shipping – Inventory ready for immediate dispatch to your facility

Technical support – Our team provides configuration assistance and application engineering support

Bulk order discounts – Volume pricing available for OEM customers and system integrators